The right recycling baler can save your organisation a remarkable amount of time, space and money.
A recycling baler can prove vital for effective waste management. However, not all balers are equal.
Accordingly, it’s important to choose a baler that can meet the needs of your organisation. With this in mind, you’re in the right place to find out more about recycling balers.
Today’s balers originate from equipment originally used to press hay. With the first hay presses, a team of horses raised a weight and dropped it to compress a load. This process made hay more manageable.
Today, companies use modern compacting equipment to compress massive amounts of waste into manageable bundles. Resultantly, these firms need less space to store waste. The firms also enjoy the significant benefits of more efficient waste management.
To learn more about different types of recycling balers, keep reading.
The Benefits of Recycling Balers
A growing number of companies are rethinking waste management. Of course, all companies are continually looking for ways to cut costs.
Other companies also want to do their part to help the environment. Whether you’ve considered one or both of these points, a powerful waste and recycling baler can help you to meet your goals.
A waste baler is commercial-grade heavy equipment. Companies use them to compress waste products into a form that’s easy to manage for recycling or disposal. A waste baler can reduce a large volume of trash or recycling to a fraction of its original size.
There are balers that can compress many kinds of materials. These materials may include cardboard, foam rubber and plastic. Waste balers can also compress other materials left over after production or manufacturing.
Typically, manufacturers will construct a waste baler that consists of three primary parts. These parts include a press channel, the pressing chamber, a tying device and the power unit.
Operators will deposit waste into the hopper. Once the hopper is full, they’ll use the baling machine to compact the waste into a bundle called a bale.
Now that they’ve created the bale, they’ll tie it up or/and wrap it to prevent moisture accumulation. The wrap also prevents pieces of debris from breaking away from the bale. Furthermore, wrapping bales keeps odours in—and vermin out.
Types of Balers
There are different types of balers for various applications. For example, the type of baler you select might vary based on the materials you need to compress. It may also vary contingent on your available space and budget.
Manufacturers design and produce balers to suit a wide variety of commercial and industrial needs. Resultantly, you can source balers that can help you manage anything from food waste to metal scraps more efficiently.
In this regard, it’s vital to consider why you need a baler and how you will use it. The following are a few of the most common types of baling equipment.
Heavy Duty Recycling Balers
If you manage waste that requires significant pressure for compression, you may consider a heavy-duty baler. As an example, a heavy-duty baler might use one or more hydraulic rams.
The rams will compress waste material against itself. In effect, the machine will form a large rectangular or round bale.
A heavy-duty baler can manage larger refuse. It can even allow you to compress materials as dense as tires. Some heavy-duty balers can even compress full 55-gallon drums to a height of a mere two and a half inches.
Vertical Recycling Balers
You’ll typically see a vertical recycling baler in industrial settings. Firms use vertical balers to compress and bind materials.
The equipment makes it easier to handle and store waste and recycling material. Vertical balers also make recycling and waste easier to transport.
Vertical balers get their name from the method of input. The word “vertical” also applies to the direction material flows in the baler. You’d typically select this type of baler if you manage a smaller capacity of waste or recycling per hour.
Horizontal Recycling Balers
A horizontal recycling baler is typically part of a two-structure piece of equipment—the baler and an infeed conveyor belt. This equipment is another effective method of compressing waste by-product to make it easier to manage, transport and store.
As with a vertical baler, a horizontal baler derives its name from the method of input and direction of refuse travel. With a horizontal baler, however, workers will typically store materials using a conveyor belt. The conveyor belt will then carry the materials into the baler.
A horizontal baler takes up more space compared to a vertical unit. However, a vertical baler needs a higher ceiling. You’d typically invest in a horizontal baler if you must manage large volumes of high-density waste material.
The main unique technological feature of this type of baler is that it’s intended for extremely large throughputs or capacity. They work by producing a continuous line of dense and stackable bales for the lowest cost logistics. They’re also called continuous channel baling presses.
Fully automatic balers are usually continuously fed on a variety of systems. These systems might include a conveyor belt, forklifts or suction units.
Industrial Recycling Balers
An industrial baler is an even larger piece of commercial-great equipment compared to a horizontal baler. You’d usually only see this kind of baler used in certain industries. These industries might include:
• Automotive and stamping companies
• Cardboard packaging
• Document destruction
• Paper production
In most instances, manufacturers construct industrial balers using steel. Industrial balers do a remarkable job of converting dense materials for shipment and disposal. In this way, manufacturers and other large organisations save a considerable amount of money compared to transporting unbundled waste.
Specialty Recycling Balers
In other instances, an organisation might source a special baler designed to manage one type of material. For example, a sawmill or millwork plant might requisition a sawdust baler.
A sawdust baler exerts a tremendous amount of pressure. It can create dense bales of saw and paper dust.
Meanwhile, a company that manufactures goods using foam might acquisition a foam scrap baler. These kinds of companies need special two ram balers. The rams create compressed bales for storage or recycling.
A company might also order a two ram baler to extract moisture from refuse. This kind of speciality baler will also include a liquid collection chamber.
Evaluating Recycling Baler Features
It’s also helpful to know about the value-added features available in recycling solutions. For example, you can have the auto-tie capability built into a horizontal baler. An auto-tie baler will automatically tie a completed bale.
You may also consider a closed-door horizontal baler. This kind of baler has a wall at the end of the bale chamber. The wall serves as a sturdy surface against which the baler compresses material.
A closed-door horizontal baler creates extremely tight and dense bales. This increased density makes waste and recycling material easier to contain and transport.
The previously mentioned two ram baler is another type of speciality equipment that you might consider. As its name suggests, two ram balers have two rams.
One ram will collect and compress waste material. Meanwhile, the other ram will auto-tie the bale and eject it from the container.
A two-ram baler has an extremely large feed opening. The opening allows the machine to handle and compress materials faster.
These are just a few of the basic designs available when considering a recycling baler machine for your organisation.
Points to Consider When Choosing a Recycling Solution
The first thing you want to consider when sourcing a baling machine is the type of materials you’ll need to manage. Here, the goal is to dispose of refuse in a safe, orderly and straightforward way.
There are many kinds of balers available. Furthermore, there’s baling equipment suited for all types of industries.
The most basic balers are simple cardboard crushers that workers operate manually. You may consider this kind of baler if your company doesn’t produce much waste.
Alternatively, the most powerful balers can crush metal and other high-density materials. You might want to consider a powerful automatic baler if you handle high-density materials.
You may also consider this kind of baler if you handle a large volume of waste during the year. Workers can operate an automatic baler with a simple push of a button.
With this in mind, it’s important that your baler is easy to operate. It’s also vital that the equipment is safe for employees to use.
Also, you’ll need to train your staff members on how to use baling equipment properly. You’ll also need to establish policies to ensure that workers comply with health and safety guidelines when using baling equipment.
Once you’ve minded these important tasks, you’ll find that baler operation is a simple, straightforward daily procedure.
Your Partner in Customised Baling Solutions
Now you know more about different types of recycling balers. If you’re ready to learn more about choosing the right baler, you’ll need a trusted partner in baling equipment manufacturing.
ANIS Trend has helped companies enjoy the benefits of maximum refuse compaction for more than 25 years. It’s an internationally recognised machine-building firm. ANIS Trend specialises in designing and producing baling presses and conveyors for every application and material.
The company offers a wide range of customised, robust auto-tie channel bale presses and sorting conveyors. A partnership with ANIS Trend gives you access to industry-leading equipment development, design and manufacturing.
Contact ANIS Trend today at + 386 (0)1 837 00 20 or connect with us online to get started developing a tailor-made waste or recycling baling solution for your organisation.