Accessories for easier maintenance of the baler – Anis Trend

Conveyor support legs – adjustable

ciril — Thu, 24 Sep 2020 11:10:23 +0000

The stands were developed specially for the incline conveyor belts and are characterised by its simplicity and height adjusting design. These H – supports made from steel tube construction frame have height adjusting mechanism that also provide accurate conveyor belt leveling.

The typical baler’s infeed conveyor belt is supported with two H-supports (Low and High) at each end.

PIT COVER PLATES

ciril — Thu, 24 Sep 2020 11:03:16 +0000

Pit cover plates ensure sealing between the pit edge and the infeed conveyor belt. They are suitable for installing a conveyor belt in a pit.

Material: – stud plate 10 mm thickness

Fitting: – angle sections to be fitted at the pit edge

– covers are attached on-site

ANIS can build infeed conveyors in many different situations, depending on the layout requirements, etc. These conveyors belts, which can have infeed hoppers installed above the floor or in-ground (in a pit), are custom -made for each application and to achieve the best performance and easiest material supply.

Rubber conveyor belt – Oil & grease resistant

ciril — Thu, 24 Sep 2020 10:57:29 +0000

As a rule, oils and greases have a very destructive impact on rubber, however, materials that contain oil or grease are daily conveyed. When oil penetrates rubber it causes it to swell and distort. This results in serious tracking and steering problems as well as premature wear and, ultimately, total belt failure.

In order to protect rubber components in the conveyor belts from swelling, types of rubber that are resistant to oil and grease should be applied.

NBR is a commonly used oil-resistant rubber.

Oil and grease resistant conveyor belts are suitable for:

recycling and waste sorting plants
scrap recycling
sewage sludge conveying
paper industry

Image: Oil swells and distorts rubber belt. Samples exposed to oil for 2 weeks.

Protective Finish (standard /extra painting)

ciril — Tue, 14 Apr 2020 21:28:38 +0000

The equipment / installation is finished with a two layers paint system for the corrosion protection.

All surfaces are degreased and mechanically cleaned / sandblasted to give a perfect surface finish for the paint system.

The first coat is a corrosion-resistant primer zinc-phosphate. The second layer is a durable silky gloss two compound paint (RAL 5015 –blue). All guarding etc. is painted yellow (RAL 1016).

The dry film thickness is an average of 100-120 microns. Standard components such as, side panels of conveyors are given a preliminary coat of a primer paint then a final paint finish of at least 75 microns thick. Other unpainted parts, such as exposed shafts etc., are treated for transportation / storage etc. with a corrosion resistant protective finish ie.: Grease, oil or a Vaseline spray.

Some critical parts are hot dip galvanized to protect the baler from corrosion caused by organic fraction of waste.

D.2.1 Additional layer of paint

Optionally the additional layer of paint with the dry film thickness (160µm) is possible according to the customers requirements.

D.2.2 Extra colour of coating

Optionally the extra coating colour is possible according to the customers requirements.

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Fold-Down Mechanism

ciril — Tue, 14 Apr 2020 21:20:59 +0000

The needle installation that applies the wires around the bales can be hydraulically folded down and moved back into a vertical position, by a manual pump and cylinder. This is for the purpose of maintenance.

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Lubrication system

ciril — Mon, 08 Jul 2019 12:28:43 +0000

D.6.1. Grouped nipples lubrication systems

Some components such as the bale press ram or tying unit can be equipped with a grouped nipples lubrication system for easy maintenance but it still uses manual lubrication performed by the operator.

D.6.2. Automatic lubrication systems

The automatic lubrication systems supply either grease or circulating oil to components requiring lubrication with the correct amount of greasing media.

There are many advantages in using automatic lubrication systems, including:

Improved machine reliability
Reduced machinery downtime for lubricant application
Improved overall lubrication of machinery
Reduced cost of lubricants due to efficient use
Reduced labour cost for lubricant application
More efficient use of lubricants
Reduced lubricant waste through controlled consumption
Potentially cleaner plant facilities and machinery due to reduced spills
Replaces manual supply and reduces service requirements
All important lubrication points are supplied continuously with lubricant and hence are less prone to wear
Long maintenance intervals

D.6.2.1. Automatic centralized oil lubrication system for feed conveyor

Chain and sprocket oiler at feed conveyor lubricates chains and sprockets to eliminate having to manually maintain equipment during critical working periods. Oil is pumped to the system’s brushes, which clean debris off equipment chains and disperse the oil to pin bushing joints. The oiler applies oil while the chain is warm and running, consistently oiling to minimize metal-to-metal contact and cool equipment parts.

Key features and benefits: increases chain life by 3 times; fully adjustable pump allows modification of dispensing rate and assures that all chains and sprockets are properly oiled regardless of climate or condition; eliminates chain stretch

D.6.2.2. Automatic centralized grease lubrication for complete baler

This system is designed to lubricate the complete baler.
It is an effective way to increase machine availability while reducing reliance on scarce talent.
It provides the appropriate lubrication quantity at the correct intervals, minimizing friction and wear and optimizing bearing and machinery service life.

D.6.2.3. Automatic single point or multipoint lubricators

For consistent supply of lubricant (oil or grease) in the pre-adjusted amount the ANIS balers or conveyors can be equipped with Automatic single or multipoint point lubricators.

1 – Automatic single-point lubricator on conveyor system 2 – Automatic multi-point lubricator

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Maintenance door at the press chamber

ciril — Mon, 08 Jul 2019 12:28:35 +0000

Large, wide-opening safety and easy maintenance doors on both sides of the press chamber for best accessibility for all regular maintenance and cleaning of the press box
and easier inspection work and maintenance for wear pads and rollers
These doors are dimensioned to allow the passage of a man.
In addition, they are doubly secured by a double contact and a trapped key interlocking safety system for optimal security.

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Baler beams – support legs

ciril — Mon, 08 Jul 2019 12:28:24 +0000

The baler can be fitted with additional beams to raise the machine above the floor to eliminate the need for a needle pit and for easier cleaning and access under the baler or when using the bale wrapper for further waste processing.

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Special baler’s surface treatment

ciril — Mon, 08 Jul 2019 12:28:15 +0000

When processing very abrasive and hard-wearing materials the side walls of the press and the press channel floor, lid and sides can be additionally equipped with:

D.1.1. Bolt-in HARDOX® wear plates made of wear-resistant steel

To extend equipment life (up to 4 times longer lasting than standard steel)
The wear-resistant system protects the baler from abrasion and corrosion
Bolt-in system enables rapid replacement and minimizes baler downtime
Fully lined for durability and easy maintenance

D.1.2. Hot-dip galvanized critical parts

a series of special measures protects the baler from corrosion caused by the organic fraction of waste

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