Diverter flap cylinders can be driven from the baler hydraulics supply or manually.

In practice, a conveyor belt installed directly above the feeding hopper is also used to divert the material, which is a very efficient option, but slightly more expensive.

ANIS can design and supply feed hoppers integrated with shredders, tipping devices, air conveying systems, etc. – to suit all types of material throughput.

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In order to deal with the flow of larger pieces of waste that are carried on a wide conveyor belt (2000 mm), the baler can be equipped with a wider hopper (filler aperture), called the wide feeding hopper. The wide feeding hopper is mounted on the filler opening of the baler. This makes it possible to compact even extremely voluminous materials without having to put them through a shredder first.

ANIS can design and supply feed hoppers integrated with shredders, tipping devices, air conveying systems, etc. – to suit all types of material throughput.

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Hydraulic wire tensioner is especially suitable for baling materials where the probability of wire breaking is high (plastics such as PET, HDPE, foil).

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• Small coils up to 45kg,
• Big coils up to 800 kg and
• Big coils for the plastic wire.

Adjustable wire straighteners are standard for all coil systems.  The function of the wire straighteners is to make sure the tying system operates properly.

Inserting the wire is a quick and easy job, the wire guiding is placed well accessible.

A.9.1.  Big Coils System for steel wire (up to 800 kg)

Optionally, the Big Coils System has the possibility to install a Hydraulic wire tensioner and Wire run out control system

A.9.2.  Small Coils System for steel wire (up to 45 kg)

Small Coil System is installed next to or on the baler and takes up very little space.

A.9.3.  Big Coils System for plastic wire

Big coil system for plastic wire is a part of » Plastic wire tying upgrades«

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• A.8.1. Secure press ram front flaps (cover caps)

These flaps prevent leakage of fine baled material into the ram slots, thus facilitating the smooth transition of the tying needles.

• A.8.2. Press plate with hydraulic needle slot closure at vertical tying

Prevents leakage of fine baled material into the ram slots, thus facilitating the smooth transition of the tying needles. The hydraulically operated sealing of the ram’s front side makes it impossible for material to enter the ram. This guarantees problem-free binding.

• A.8.3. Hydraulic Needle slot sliding shield at horizontal tying

Prevents leaking of tiny and soft waste material such as MSW and tiny trims from air conveyor transport from the press in unwanted places (at the location of the tying device)

The tying ports remain closed during the pressing phase in order to prevent discharge of residual material and liquids. The result is a clean working area for the operators and the adjoining plant. The value of protecting side shields lies in longer life expectancy (no pollution of the machine parts), faster servicing and reduced cleaning costs.

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This means that in addition to the standard five vertical wires, bales can also be knotted/tied with four horizontal wires. As a result, a minimum amount of material drops out of the bale during handling.

Even difficult material qualities are tightly tied by means of cross binding. This ensures optimal stackability with maximum storage capacity.

Most suitable for balers with:

• 90 to 200 ton pressing force
• Bale sizes 1.100 x 750 mm (max 8 – fold X tying) and 1.100 x 1.100 mm (max 9 – fold X tying)

Application tips:

 Customers often use automatic X- crosswise tying system, for example, by having into horizontal tying unit permanently integrated steel wire vertical auto-tier with special twister hooks for plastic wire while having a plastic wire built into the vertical tying unit horizontal auto-tier with hooks for steel wire and using it only when absolutely necessary.

A: Vertical auto-tier with special twister hooks for plastic wire
B: Horizontal auto-tier with hooks for steel wire

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Pre-programming is suitable for customers who handle a wide range of materials which are frequently changed and therefore require different optimisation parameters. All the operators need to do is select the material to be processed. The intelligent software within the control system determines how much pressure is required in the channel valve to give maximum compaction of material in each stroke.

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The advantage of the ANIS plastic wire tying system is that it allows tying using both plastic and steel wire, simply replacing the twister hooks and making the machine more flexible. If used at baling and than wraping bales assures a hermetic external covering as the performed fastening does not tear the covering film.

PLASTIC WIRE

This is a product of high quality and reliability as it assures automatic fastening with a high resistance to traction. Considering the same section, plastic wire has a higher resistance to traction of almost 40% than steel wires.

This plastic wire has the following sizes:

• Diameter 3.2 mm (for small-medium presses)
• Diameter 4.3 mm (for medium-big presses)

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• Bale exit ramp

• Bale exit track

Bale exit tracks are commonly used to change the direction of bale flow due to various space constraints. In this way, we increase the automation of the process and improve efficiency.  The customized curved bale exit tracks allow the bales to leave building in a controlled manner.

• Bale exit table (90°)

Bale exit table for rectangular (90°) bale shift

The bale exit is equipped with a steel guiding system, with a material thickness of 4 mm.
The partition heights on the bale guides are 300 mm (inside) and 800 mm (outside) respectively.
The bales are led to a bale exit of 90° by means of raised plate segments.
The construction that carries the bale guides is mounted on the floor by wedge bolts.

• Bale exit track with diverter flap (bypass gate)

Diverter flap on the exit track is commonly used to divert the bale flow when bale wrapper is on the maintenance or faulty to avoid production delay or when bales not need to be wrapped. ANIS can design and build diverter flap to suit customer needs.

Diverter flap cylinder can be driven from the baler hydraulics supply or manually.

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• The end positions are scanned via inductive sensors.
• The Stamper with up to 35-tonne pressing force and heavy-duty frame covers the whole ram width and is sufficient for even larger accumulations of material.
• Particularly designed to overcome uneven load during the stroke, which means a high level of strength even in heavy grade materials processing.
• New valve technology for quick response time and speed of operation, allowing short cycle times.
• Cutting-edge stamper innovation includes the appropriate program recipe; the stamper also has a pre-press function

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