External filtration maintains the high quality of the oil in the hydraulic system: it takes care of the removal of particles, water absorption, absorption of oxidation and varnish from oil.

As a result, there are fewer unexpected breakdowns and production shutdowns, less machine maintenance and lower power consumption.

Line filters do not protect oil systems from dirt particles sufficiently!

Off line (external) oil filtration advantages:

Due to its ability to maintain high quality oil, it significantly reduces various types of wear of hydraulic components.

Abrasive wear	Fatigue wear

Varnish contamination	Oil sediments
Varnish on a bearing (left). Stuck valve due to varnish (top). Varnished pencil filter (bottom).

• Less maintenance:
  • less wear and extended component and oil life
  • longer time periods between service intervals
  • extended service life of in-line filter cartridges

• Increased productivity:
  • fewer unexpected breakdowns and production shutdowns
  • increased operational accuracy

• Lower energy consumption:
  • lubrication capabilities remain unchanged
  • friction is reduced
  • good efficiency is maintained
  • the viscosity index remains stable
  • pressure loss due to line filters is reduced (only when using external off-line filters)

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Also, when it is possible the cable channel is open and mounted upside down preventing rodent damage.

Electrical cables are protected in steel conduits plastic coated flexible tubing.

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C.8.1. Enclosure Fan Heater

In a cold environment (i.e. Scandinavia) we advise the use of a Enclosure Fan Heater. The electric/electronic components or PLC will work at temperatures of 0° and higher. At lower temperatures, condensation can lead to corroded switches. This fan forced enclosure heater reduces the risk of corrosion and provides an evenly distributed interior air temperature in enclosure. The fan heater can be turned on and off by way of a thermostat inside the electrical cabinet.

Enclosure Fan Heater output power is usually:

• 400 W which controls balers and infeed conveyors especially with inverter drives.
• 250 W which controls balers with less electro motor power

C.8.2. Filter Fan for Electrical Cabinet

Filter fans are often the simplest and most cost-effective way to remove heat from an electrical cabinet. If the surrounding air is cooler than the temperature that must be maintained inside the enclosure, a filter fan can be an excellent option. Filter fans provide clean cooling air and help prevent intrusions of dirt and other contaminants that could damage sensitive electronics, while pulling cooler air into the enclosure and removing hotter air.

Filter fans are suitable for electrical cabinets located in areas with temperate climate (i.e. Central Europe).

C.8.3. Air-conditioned Electrical Cabinet

Enclosure air conditioners are designed to maintain a set temperature inside the electrical cabinet, ensuring a contaminant-free environment and protecting electrical/electronic components from overheating in harsh environment. Air conditioners are suitable for electrical cabinets located in areas with hot climate (i.e. Middle East) especially when equipped with inverter drives and soft start units with high operating voltages and cooling capacities.

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If the baler is equipped with this oil heater, separate power supply will be needed of 230V – 50 Hz.

Oil heater can be usually used with a hydraulic unit from 30 kW upwards:

Cartridge screwed-in heaters for pre-heating of hydraulic oil on mineral oil base:

Output………………………………………………….…….2.450 W

Heating element ………………………………..……… 230V/50Hz

Surface charge ……………………………………………1.5W/cm2

Immersion depth ………………………………………. 1.000 mm

Protection class ……………………………………..….. IP 65

Exchangeable ceramic heating insert (mounting / dismounting possible without oil drain)

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Depending on the type of material that is to be compacted, filling takes place on the flap or on the bottom: heavy material, such as magazines, is filled on the bottom, and light material such as cardboard, on the flap.

It is possible to install an extra set of photo-electric cells.

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It enables operating in energy-saving motor drive mode which can save energy compared to the standard drive.

Soft start on request

It is possible to provide the main electrical motors with a soft start starter to gradually power the motors avoiding shocking start-ups and sudden changes in voltages.

VARIABLE FREQUENCY CONTROLLED DRIVE: Energy savings of up to 40% compared to the standard drive

• High throughput thanks to load-dependent speed control

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• bale-length the remaining bale-length before the tying process starts and
• error-control indications (alarm number is displayed) .

This option is useful in cases where the operator cannot be close to the machine all the time but wants to maintain control over bale length.

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Operators only need to select the material grade to be processed. The embedded program recipe system chooses the correct machine parameters to produce the best bale possible.

All material alarms are also data- & time-stamped and logged.

C.1.1.  ANIS remote assistance can also be incorporated via Ethernet connection as an option:

• For external communication and data transmission
• As a training device
• Enables long-term continuous baler operation and minimize maintenance costs
• External baler process monitoring via the SCADA system
• Remote troubleshooting and software updates by Siemens STEP 7 via internet modem

C.1.2. Special Program recipes

• Special programming to reduce bale-length difference
• Special programming for low-density materials
• Special programming for high-density materials (paper)
• Special programming for stamper detecting
• Special programming for expandable materials
• Special programming for maintenance

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